Adjustable helmet

ABSTRACT

A helmet for protecting a head of a user, in which the helmet is adjustable to adjust how it fits on the user&#39;s head, including by adjusting dimensions of the helmet independently from one another (e.g., adjusting the helmet longitudinally and laterally in independent ways) and/or having a self-adjusting padded interface with the user&#39;s head to better fit on the user&#39;s head (e.g., depending on a shape and/or a size of the user&#39;s head).

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority from U.S. Provisional Patent Application 62/589,263 filed on Nov. 21, 2017 and U.S. Provisional Patent Application 62/697,135 filed on Jul. 12, 2018, which are incorporated by reference herein.

FIELD

This disclosure relates generally to helmets and, more particularly, to helmets providing protection against impacts (e.g., while engaged in sports or other activities).

BACKGROUND

Helmets are worn in sports (e.g., hockey, lacrosse, football, baseball, etc.) and other activities (e.g., motorcycling, industrial work, military activities, etc.) to protect their users against head injuries. To that end, helmets typically comprise a rigid outer shell and inner padding to absorb energy when impacted.

As users' heads can have various shapes and sizes, helmets may have adjustment systems to adjust how they fit. For example, a hockey helmet may have an adjustment system allowing parts of the hockey helmet, including parts of its outer shell, to move relative to one another in order to adjust how it fits. While they are useful, adjustment systems of helmets may sometimes be limited in their capacity to adjust how the helmets fit.

Various types of impacts are possible. For example, high- and low-energy impacts may occur during sports or other activities. Although various forms of protection have been developed, existing techniques may not always be adequate or optimal in some cases, such as for certain types of impacts.

For these and other reasons, there is a need for improvements in helmets, such as for their adjustability and/or impact protection.

SUMMARY

According to various aspects, this disclosure relates to a helmet for protecting a head of a user, in which the helmet is adjustable to adjust how it fits on the user's head, including by adjusting dimensions of the helmet independently from one another (e.g., adjusting the helmet longitudinally and laterally in independent ways) and/or having a self-adjusting padded interface with the user's head to better fit on the user's head (e.g., depending on a shape and/or a size of the user's head).

For example, according to an aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell, inner padding disposed within the outer shell, and an adjustment system configured to adjust a fit of the helmet on the user's head. The adjustment system comprises a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the helmet in a longitudinal direction of the helmet and a lateral adjustment subsystem configured to adjust a lateral dimension of the helmet in a lateral direction of the helmet. The longitudinal adjustment subsystem and the lateral adjustment subsystem are operable independently from one another to adjust the longitudinal dimension of the helmet and the lateral dimension of the helmet independently from one another over at least part of a range of adjustability of the longitudinal dimension of the helmet and at least part of a range of adjustability of the lateral dimension of the helmet.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell, inner padding disposed within the outer shell, and an adjustment system configured to adjust a fit of the helmet on the user's head. The adjustment system comprises a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the outer shell in a longitudinal direction of the helmet, and a lateral adjustment subsystem configured to adjust a lateral dimension of the outer shell in a lateral direction of the helmet. The longitudinal adjustment subsystem and the lateral adjustment subsystem are operable independently from one another to adjust the longitudinal dimension of the outer shell and the lateral dimension of the outer shell independently from one another over at least part of a range of adjustability of the longitudinal dimension of the outer shell and at least part of a range of adjustability of the lateral dimension of the outer shell.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet defines a cavity to receive the user's head. The helmet comprises an outer shell, inner padding disposed within the outer shell, and an adjustment system configured to adjust a fit of the helmet on the user's head. The adjustment system comprises a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the cavity of the helmet in a longitudinal direction of the helmet, and a lateral adjustment subsystem configured to adjust a lateral dimension of the cavity of the helmet in a lateral direction of the helmet. The longitudinal adjustment subsystem and the lateral adjustment subsystem are operable independently from one another to adjust the longitudinal dimension of the cavity of the helmet and the lateral dimension of the cavity of the helmet independently from one another over at least part of a range of adjustability of the longitudinal dimension of the cavity of the helmet and at least part of a range of adjustability of the lateral dimension of the cavity of the helmet.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell, inner padding disposed within the outer shell, and an adjustment system configured to adjust a fit of the helmet on the user's head. The adjustment system comprises a plurality of actuators manually operable independently from one another to adjust a longitudinal dimension of the outer shell in a longitudinal direction of the helmet and a lateral dimension of the outer shell in a lateral direction of the helmet.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell that comprises a plurality of shell members movable relative to one another. The helmet also comprises inner padding disposed within the outer shell and an adjustment system configured to adjust a fit of the helmet on the user's head. The adjustment system comprises a plurality of locks operable to selectively lock and unlock the shell members relative to one another in order to selectively allow and prevent movement of the shell members relative to one another for adjusting a longitudinal dimension of the outer shell in a longitudinal direction of the helmet and a lateral dimension of the outer shell in a lateral direction of the helmet.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell and inner padding disposed within the outer shell. The helmet also comprises an occipital pad mechanism comprising an occipital pad configured to engage an occipital region of the user's head. The occipital pad is configured to be biased away from a rear part of the outer shell and manually adjustable relative to the outer shell.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell and inner padding disposed within the outer shell. The inner padding comprises a plurality of self-adjustable pads configured to self-adjust when the helmet is donned in order to conform to regions of the user's head that contact the self-adjustable pads.

According to another aspect, this disclosure relates to a helmet for protecting a head of a user. The helmet comprises an outer shell and inner padding disposed within the outer shell. The inner padding comprises a self-adjustable pad configured to self-adjust when the helmet is donned in order to conform to a region of the user's head that contacts the self-adjustable pad. The self-adjustable pad comprises an inner side configured to contact the region of the user's head. The inner side of the self-adjustable pad is concave to define a concavity towards the user's head and a radius of curvature of the concavity of the inner side of the self-adjustable pad is configured to increase when the self-adjustable pad engages the region of the user's head as the helmet is donned.

These and other aspects of this disclosure will now become apparent to those of ordinary skill in the art upon review of the following description of embodiments in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

A detailed description of embodiments is provided below, by way of example only, with reference to the accompanying drawings, in which:

FIG. 1 shows an example of an embodiment of a helmet for protecting a head of a user;

FIGS. 2 to 5 show a top, front, rear and rear perspective views of the helmet;

FIGS. 6 to 16 show different views of an example of shell members of an outer shell of the helmet;

FIGS. 17 and 18 show a front and back perspective exploded view of the shell members of the helmet;

FIGS. 19 and 20 show examples of a faceguard that may be provided on the helmet;

FIG. 21 shows an exploded view of an example of inner padding;

FIGS. 22 to 29 show lateral and longitudinal dimensions changes of the helmet independent from one another;

FIGS. 30 to 33 show lateral and longitudinal dimensions changes of the helmet dependent on one another;

FIGS. 34 to 41 show an example of implementation of the adjustment system;

FIGS. 42 to 45 show another example of implementation of the locks;

FIGS. 46 to 49 show another example of implementation of the longitudinal adjustment subsystem;

FIGS. 50 to 54 show another example of implementation of the longitudinal adjustment subsystem;

FIGS. 55 to 62 show an example of implementation of the occipital pad mechanism;

FIGS. 63 and 64 show the head of the user;

FIG. 65A shows the inside of the helmet with an example of the inner padding mounted inside the helmet and including self-adjustable pads configured to self-adjust when the helmet is donned;

FIG. 65B shows an exploded view of the inner padding including self-adjustable pads configured to self-adjust when the helmet is donned according to the example shown in FIG. 65A;

FIGS. 66 and 67 show respectively a front view and a rear view of a padding layer of a given one of the self-adjustable pads according to the example shown in FIGS. 65A and 65B;

FIGS. 68 and 69 show exploded views of a given one of the self-adjustable pads according to the example shown in FIGS. 65A and 65B;

FIG. 70 shows a front exploded view of pads of the inner padding according to the example shown in FIGS. 65A and 65B;

FIG. 71 shows an exploded view of another example of shell members of an outer shell of the helmet including another example of implementation of the adjustment system;

FIGS. 72 to 76 show respectively a rear, top, side, bottom and front view of the shell members according to the example shown in FIG. 71 ;

FIGS. 77 and 78 show respectively a top view and a front view of a top shell member of the shell members according to the example shown in FIG. 71 ;

FIGS. 79 and 80 show respectively a top view and a bottom view of one connector of the lateral adjustment subsystem of the example of implementation of the adjustment system shown in FIG. 71 ; and

FIGS. 81 and 82 show respectively a top view and a bottom view of another connector of the lateral adjustment subsystem of the example of implementation of the adjustment system shown in FIG. 71 .

It is to be expressly understood that the description and drawings are only for purposes of illustrating certain embodiments, are an aid for understanding, and are not limiting.

DETAILED DESCRIPTION OF EMBODIMENTS

FIGS. 1 to 5 show an example of an embodiment of a helmet 10 for protecting a head 11 of a user. In this embodiment, the helmet 10 is a sports helmet for protecting the head 11 of the user who is a sports player. More particularly, in this embodiment, the helmet 10 is a hockey helmet for protecting the head 11 of the user who is a hockey player. In other embodiments, the helmet 10 may be any other type of helmet for other sports (e.g., lacrosse, football, baseball, bicycling, skiing, snowboarding, horseback riding, etc.) and activities other than sports (e.g., motorcycling, industrial applications, military applications, etc.) in which protection against head injury is desired.

In this embodiment, as further discussed later, the helmet 10 is adjustable to adjust how it fits on the user's head 11, including by adjusting dimensions of the helmet 10 independently from one another (e.g., adjusting the helmet 10 longitudinally and laterally in independent ways) and/or having a self-adjusting padded interface with the user's head 11 to better fit on the user's head 11 (e.g., depending on a shape and/or a size of the user's head 11).

The helmet 10 defines a cavity 13 for receiving the user's head 11 and is configured to protect the user's head 11 when the helmet 10 is impacted (e.g., when the helmet 10 hits a board or an ice or other skating surface of a hockey rink or is struck by a puck or a hockey stick). In this embodiment, the helmet 10 is designed to provide protection against various types of impacts, such as a linear impact in which an impact force is generally oriented to pass through a center of gravity of the user's head 11 and imparts a linear acceleration to the user's head 11 and a rotational impact in which an impact force imparts an angular acceleration to the user's head 11. The helmet 10 is also designed to protect against high-energy impacts and low-energy impacts.

Various regions of the user's head 11 are protected by the helmet 10. As shown in FIGS. 63 and 64 , the user's head 11 comprises a front region FR, a top region TR, lateral side regions LS, RS, and a rear region RR. The front region FR includes a forehead and a front top part of the head 11 and generally corresponds to a frontal bone region of the head 11.

The lateral side regions LS, RS are on right and left lateral sides of the head 11, including above the user's ears. The rear region RR is opposite to the front region FR and includes a rear upper part of the head 11 and a rear lower part of the head 11, which includes an occipital region OR of the head 11 around and under the head's occipital protuberance.

The helmet 10 comprises an external surface 18 and an internal surface 20 that contacts the user's head 11 when the helmet 10 is worn. Also, the helmet 10 has a longitudinal axis 51, a lateral axis 53, and a vertical axis 55 which are respectively generally parallel to a dorsoventral axis, a dextrosinistral axis, and a cephalocaudal axis of the user when the helmet 10 is worn and which respectively define a longitudinal direction, a lateral direction, and a vertical direction of the helmet 10. A length L of the helmet 10 is a dimension of the helmet 10 in its longitudinal direction, a width W of the helmet 10 is a dimension of the helmet 10 in its lateral direction, and a height H of the helmet 10 is a dimension of the helmet 10 in its vertical direction.

In this embodiment, the helmet 10 comprises an outer shell 12 and inner padding 15. The helmet 10 also comprises a chinstrap 16 for securing the helmet 10 to the user's head 11. As shown in FIGS. 19 and 20 , the helmet 10 may also comprise a faceguard 14 ₁ to protect at least part of the user's face (e.g., a grid (sometimes referred to as a “cage”) or a visor 14 ₂ (sometimes referred to as a “shield”)).

The outer shell 12 provides strength and rigidity to the helmet 10. To that end, the outer shell 12 comprises rigid material. For example, in various embodiments, the outer shell 12 may comprise thermoplastic material such as polyethylene (PE), polyamide (nylon), or polycarbonate, of thermosetting resin, or of any other suitable material. The outer shell 12 includes an inner surface 17 facing the inner padding 15 and an outer surface 19 opposite the inner surface 17. The outer surface 19 of the outer shell 12 constitutes at least part of the external surface 18 of the helmet 10.

In this embodiment, the outer shell 12 comprises a plurality of shell members 22 ₁-22 ₃ that are connected to one another. In this example, with additional reference to FIGS. 6 to 18 , the shell member 22 ₁ is a front shell member, the shell member 22 ₃ is a rear shell member, and the shell member 22 ₂ is a top shell member disposed between the front shell member 22 ₁ and the rear shell member 22 ₃.

More particularly, in this embodiment, the front shell member 22 ₁ comprises a front portion 23 configured to face the front region FR of the user's head 11 and lateral side portions 25, 27 extending rearwardly from the front portion 23 and configured to face the lateral side regions LS, RS of the user's head 11. The front shell member 22 ₁ comprises a gap 49 between the lateral side portions 25, 27.

Also, in this embodiment, the rear shell member 22 ₃ comprises an upper portion 29 configured to face the top region TR of the user's head 11 and a rear portion 31 configured to face the rear region RR of the user's head 11, which includes an upper rear portion 30 configured to face the upper rear part of the user's head 11 and a lower rear portion 37 configured to face the rear lower part of the user's head 11, including the occipital region OR of the user's head 11. The upper rear portion 30 protrudes rearwardly from the upper portion 29 and the lower rear portion 37 of the rear shell member 22 ₃ and forms a domed shape that generally conforms to the rear region RR of the user's head 11. The domed shape of the upper rear portion 30 of the rear shell member 22 ₃ interacts with the rearmost portions of the lateral portions 25, 27 of the front shell member 22 ₁ while the helmet 10 is adjusted laterally, as discussed later. The rear shell member 22 ₃ also comprises lateral side portions 33, 35 extending forwardly from the lower rear portion 37 and configured to face the lateral side regions LS, RS of the user's head 11. The rear shell member 22 ₃ overlies the gap 49 of the front shell member 22 ₁. In this example, the rear shell member 22 ₃ extends across the gap 49 of the front shell member 22 ₁ so that the gap 49 is concealed (i.e., unapparent) externally of the helmet 10. Also, in this embodiment, the lateral side portions 25, 27 of the front shell member 22 ₁ overlap with the lateral side portions 33, 35 of the rear shell member 22 ₃. A degree of overlap between the lateral side portions 25, 27 of the front shell member 22 ₁ and the lateral side portions 33, 35 of the rear shell member 22 ₃ may vary while the helmet 10 is adjusted to adjust how it fits on the user's head 11.

Furthermore, in this embodiment, the top shell member 22 ₂ comprises a top portion 24 configured to face the top region TP of the user's head 11 and a front portion 28 configured to face the front region FR of the user's head. The top shell member 22 ₂ overlies the gap 49 of the front shell member 22 ₁. In this example, the top portion 24 of the top shell member 22 ₂ extends across the gap 49 of the front shell member 22 ₁ so that the gap 49 is concealed (i.e., unapparent) externally of the helmet 10. Also, in this embodiment, the top shell member 22 ₂ overlaps with the rear shell member 22 ₃ and with the lateral side portions 25, 27 of the front shell member 22 ₁. A degree of overlap between the rear shell member 22 ₃ and the top shell member 22 ₂ and/or a degree of overlap between the front shell member 22 ₁ and the top shell member 22 ₂ may vary while the helmet 10 is adjusted to adjust how it fits on the user's head 11.

In this example of implementation, the outer shell 12 comprises a plurality of ventilation holes 39 ₁-39 _(V) allowing air to circulate around the user's head 11 for added comfort.

The outer shell 12 may be implemented in various other ways in other embodiments.

The inner padding 15 is disposed between the outer shell 12 and the user's head 11 in use to absorb impact energy when the helmet 10 is impacted. More particularly, as shown in FIG. 21 , the inner padding 15 comprises a shock-absorbing structure 32 that includes an outer surface 38 facing towards the outer shell 12 and an inner surface 34 facing towards the user's head 11. The shock-absorbing structure 32 comprises a plurality of pads 36 ₁-36 _(N) to absorb impact energy. The pads 36 ₁-36 _(N) are responsible for absorbing at least a bulk of the impact energy transmitted to the inner padding 15 when the helmet 10 is impacted and can therefore be referred to as “absorption” pads.

For example, in this embodiment, each of the pads 36 ₁-36 _(N) comprises a shock-absorbing material 50. For instance, in some cases, the shock-absorbing material 50 may include a polymeric cellular material, such as a polymeric foam (e.g., expanded polypropylene (EPP) foam, expanded polyethylene (EPE) foam, vinyl nitrile (VN) foam, polyurethane foam (e.g., PORON XRD foam commercialized by Rogers Corporation), or any other suitable polymeric foam material), or expanded polymeric microspheres (e.g., Expancel™ microspheres commercialized by Akzo Nobel). In some cases, the shock-absorbing material 50 may include an elastomeric material (e.g., a rubber such as styrene-butadiene rubber or any other suitable rubber; a polyurethane elastomer such as thermoplastic polyurethane (TPU); any other thermoplastic elastomer; etc.). In some cases, the shock-absorbing material 50 may include a fluid (e.g., a liquid or a gas), which may be contained within a container (e.g., a flexible bag, pouch or other envelope) or implemented as a gel (e.g., a polyurethane gel). Any other material with suitable impact energy absorption may be used in other embodiments. In other embodiments, a given one of the pads 36 ₁-36 _(N) may comprise an arrangement (e.g., an array) of shock absorbers that are configured to deform when the helmet 10 is impacted. For instance, in some cases, the arrangement of shock absorbers may include an array of compressible cells that can compress when the helmet 10 is impacted. Examples of this are described in U.S. Pat. No. 7,677,538 and U.S. Patent Application Publication 2010/0258988, which are incorporated by reference herein.

In addition to the absorption pads 36 ₁-36 _(N), in this embodiment, the inner padding 15 comprises a plurality of comfort pads 64 ₁-64 _(K) which are configured to provide comfort to the user's head. In this embodiment, when the helmet 10 is worn, the comfort pads 64 ₁-64 _(K) are disposed between the absorption pads 36 ₁-36 _(N) and the user's head 11 to contact the user's head 11. The comfort pads 64 ₁-64 _(K) may comprise any suitable soft material providing comfort to the user. For example, in some embodiments, the comfort pads 64 ₁-64 _(K) may comprise polymeric foam such as polyvinyl chloride (PVC) foam, polyurethane foam (e.g., PORON XRD foam commercialized by Rogers Corporation), vinyl nitrile foam or any other suitable polymeric foam material. In some embodiments, given ones of the comfort pads 64 ₁-64 _(K) may be secured (e.g., adhered, fastened, etc.) to respective ones of the absorption pads 36 ₁-36 _(N). In other embodiments, given ones of the comfort pads 64 ₁-64 _(K) may be mounted such that they are movable relative to the absorption pads 36 ₁-36 _(N). For example, in some embodiments, given ones of the comfort pads 64 ₁-64 _(K) may be part of a floating liner as described in U.S. Patent Application Publication 2013/0025032, which, for instance, may be implemented as the SUSPEND-TECH™ liner found in the BAUER™ RE-AKT™ and RE-AKT 100™ helmets made available by Bauer Hockey, LLC. The comfort pads 64 ₁-64 _(K) may assist in absorption of energy from impacts, in particular, low-energy impacts.

The helmet 10 comprises an adjustment system 40 configured to adjust a fit of the helmet on the user's head 11. With additional reference to FIGS. 4 and 22 to 29 , the adjustment system 40 allows the fit of the helmet 10 to be adjusted by adjusting one or more dimensions of the helmet 10, including: (1) a longitudinal dimension of the helmet 10 in the longitudinal direction of the helmet 10, such as a longitudinal dimension Des of the outer shell 12 in the longitudinal direction of the helmet 10 and/or a longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 in the longitudinal direction of the helmet; and (2) a lateral dimension of the helmet 10 in the lateral direction of the helmet 10, such as a lateral dimension D_(TS) of the outer shell 12 in the lateral direction of the helmet 10 and/or a lateral dimension D_(TC) of the cavity 13 of the helmet 10 in the lateral direction of the helmet 10. This may allow the helmet 10 to better fit on the user's head, such as depending on the shape and/or the size of the user's head 11.

In this embodiment, the outer shell 12 and the inner padding 15 are adjustable by operating the adjustment system 40 to adjust the fit of the helmet 10 on the user's head 11. More particularly, in this embodiment, the shell members 22 ₁-22 ₃ are movable relative to one another and respective ones of the pads 36 ₁-36 _(N), 64 ₁-64 _(K) are movable relative to one another by operating the adjustment system 40 to adjust the fit of the helmet 10 on the user's head 11. In this example, the adjustment system 40 is configured to allow movement of the shell members 22 ₁-22 ₃ relative to one another and movement of respective ones of the pads 36 ₁-36 _(N), 64 ₁-64 _(K) relative to one another in the longitudinal direction of the helmet and/or the lateral direction of the helmet 10.

More particularly, in this embodiment, the adjustment system 40 comprises a longitudinal adjustment subsystem 42 configured to adjust the longitudinal dimension Des of the outer shell 12 and the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and a lateral adjustment subsystem 44 configured to adjust the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10. That is, the longitudinal adjustment subsystem 42 is configured to adjust the longitudinal dimension Des of the outer shell 12 and the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 such that each of the longitudinal dimension Des of the outer shell 12 and the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 is at least primarily (i.e., primarily or entirely) adjustable by operating the longitudinal adjustment subsystem 42, while the lateral adjustment subsystem 44 is configured to adjust the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 such that each of the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 is at least primarily (i.e., primarily or entirely) adjustable by operating the lateral adjustment subsystem 44.

In this example of implementation, the longitudinal adjustment subsystem 42 and the lateral adjustment subsystem 44 are operable independently from one another to adjust the longitudinal dimension Des of the outer shell 12 and the lateral dimension D_(TS) of the outer shell 12 independently from one another over at least part of a range of adjustability of the longitudinal dimension Des of the outer shell 12 and at least part of a range of adjustability of the lateral dimension D_(TS) of the outer shell 12, and/or to adjust the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 independently from one another over at least part of a range of adjustability of the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and at least part of a range of adjustability of the lateral dimension D_(TC) of the cavity 13 of the helmet 10.

For example, in this embodiment, as shown in FIGS. 22 to 29 , the longitudinal adjustment subsystem 42 and the lateral adjustment subsystem 44 may be operated to:

-   -   a) increase the longitudinal dimension Des of the outer shell 12         and the longitudinal dimension D_(LC) of the cavity 13 of the         helmet 10 while the lateral dimension D_(TS) of the outer shell         12 and the lateral dimension D_(TC) of the cavity 13 of the         helmet 10 remain constant, as shown in FIGS. 22 and 23 ;     -   b) decrease the longitudinal dimension Des of the outer shell 12         and the longitudinal dimension D_(LC) of the cavity 13 of the         helmet 10 while the lateral dimension D_(TS) of the outer shell         12 and the lateral dimension D_(TC) of the cavity 13 of the         helmet 10 remain constant, as shown in FIGS. 24 and 25 ;     -   c) increase the lateral dimension D_(TS) of the outer shell 12         and the lateral dimension D_(TC) of the cavity 13 of the helmet         10 while the longitudinal dimension Des of the outer shell 12         and the longitudinal dimension D_(LC) of the cavity 13 of the         helmet 10 remain constant, as shown in FIGS. 26 and 27 ; and     -   d) decrease the lateral dimension D_(TS) of the outer shell 12         and the lateral dimension D_(TC) of the cavity 13 of the helmet         10 while the longitudinal dimension Des of the outer shell 12         and the longitudinal dimension D_(LC) of the cavity 13 of the         helmet 10 remain constant, as shown in FIGS. 28 and 29 .

In some embodiments, the longitudinal dimension Des of the outer shell 12 and the lateral dimension D_(TS) of the outer shell 12 may be adjustable independently from one another over at least 20%, in some cases at least 30%, and in some cases at least 40% of the range of adjustability of the longitudinal dimension Des of the outer shell 12 and/or at least 20%, in some cases at least 30%, and in some cases at least 40% of the range of adjustability of the lateral dimension D_(TS) of the outer shell 12, and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 may be adjustable independently from one another over at least 20%, in some cases at least 30%, and in some cases at least 40% of the range of adjustability of the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and/or at least 20%, in some cases at least 30%, and in some cases at least 40% of the range of adjustability of the lateral dimension D_(TC) of the cavity 13 of the helmet 10.

In this example of implementation, although this may be minimized to significantly favor independent adjustability, depending on how they are set, during adjustment of the fit of the helmet 10, operation of the longitudinal adjustment subsystem 42 and the lateral adjustment subsystem 44 may cause the longitudinal dimension Des of the outer shell 12 and the lateral dimension D_(TS) of the outer shell 12 to be adjusted simultaneously and dependently on one another over at least part of the range of adjustability of the longitudinal dimension Des of the outer shell 12 and at least part of the range of adjustability of the lateral dimension D_(TS) of the outer shell 12, and/or may cause the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 to be adjusted simultaneously and dependently on one another over at least part of the range of adjustability of the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and at least part of the range of adjustability of the lateral dimension D_(TC) of the cavity 13 of the helmet 10. That is, adjustment of the longitudinal dimension D_(LS) of the outer shell 12 may simultaneously induce adjustment of the lateral dimension D_(TS) of the outer shell 12 in dependence upon the adjustment of the longitudinal dimension D_(LS) of the outer shell 12 or vice versa, and adjustment of the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 may simultaneously induce adjustment of the lateral dimension D_(TC) of the cavity 13 of the helmet 10 in dependence upon the adjustment of the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 or vice versa.

For example, in this embodiment, as shown in FIGS. 30 to 33 , operation of the longitudinal adjustment subsystem 42 and the lateral adjustment subsystem 44 may:

-   -   a) increase the longitudinal dimension Des of the outer shell 12         and the longitudinal dimension D_(LC) of the cavity 13 of the         helmet 10 while also increasing the lateral dimension D_(TS) of         the outer shell 12 and the lateral dimension D_(TC) of the         cavity 13 of the helmet 10, as shown in FIGS. 30 and 31 , or         vice versa; and     -   b) decrease the longitudinal dimension Des of the outer shell 12         and the longitudinal dimension D_(LC) of the cavity 13 of the         helmet 10 while also decreasing the lateral dimension D_(TS) of         the outer shell 12 and the lateral dimension D_(TC) of the         cavity 13 of the helmet 10, as shown in FIGS. 32 and 33 , or         vice versa.

In some embodiments, the longitudinal dimension Des of the outer shell 12 and the lateral dimension D_(TS) of the outer shell 12 may be adjustable simultaneously and dependently on one another over no more than 20%, in some cases no more than 15%, and in some cases no more than 10% of the range of adjustability of the longitudinal dimension Des of the outer shell 12 and/or no more than 20%, in some cases no more than 15%, and in some cases at least 10% of the range of adjustability of the lateral dimension D_(TS) of the outer shell 12, and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 may be adjustable simultaneously and dependently on one another over no more than 30%, in some cases no more than 20%, and in some cases no more than 10% of the range of adjustability of the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 and/or no more than 30%, in some cases no more than 20%, and in some cases no more than 10% of the range of adjustability of the lateral dimension D_(TC) of the cavity 13 of the helmet 10.

With continued reference to FIGS. 34 to 41 , in this embodiment, the adjustment system 40 comprises a plurality of actuators 60, 62 ₁, 62 ₂ that are manually operable by the user to adjust the fit of the helmet 10. Each of the actuators 60, 62 ₁, 62 ₂ is manually operable in that it can be operated toollessly (i.e., without using any tool such as a screwdriver or other tool engaging it). The actuators 60, 62 ₁, 62 ₂ are operable independently from one another.

In this embodiment, the actuator 60 is disposed in an upper portion 71 of the helmet 10 while the actuators 62 ₁, 62 ₂ are disposed in a lower portion 73 of the helmet 10. In this example, the actuator 60 is a central actuator disposed in a central region 77 of the upper portion 71 of the helmet 10 and the actuators 62 ₁, 62 ₂ are lateral actuators respectively disposed in lateral regions 75 ₁, 75 ₂ of the lower portion 73 of the helmet 10 that are opposite to one another.

More particularly, in this embodiment, the actuators 62 ₁, 62 ₂ are configured to adjust the longitudinal dimension Des of the outer shell 12 and the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 such that each of the longitudinal dimension Des of the outer shell 12 and the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 is at least primarily (i.e., primarily or entirely) adjustable by operating the actuators 62 ₁, 62 ₂, whereas the actuator 60 is configured to adjust the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 such that each of the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10 is at least primarily (i.e., primarily or entirely) adjustable by operating the actuator 60.

The actuators 60, 62 ₁, 62 ₂ may be implemented in any suitable way. In this embodiment, the actuators 60, 62 ₁, 62 ₂ respectively comprise a plurality of locks 61, 63 ₁, 63 ₂ that are operable to selectively lock and unlock the shell members 22 ₁-22 ₃ relative to one another in order to selectively allow and prevent movement of the shell members 22 ₁-22 ₃ relative to one another, and thus movement of the pads 36 ₁-36 _(N), 64 ₁-64 _(K) connected to the shell members 22 ₁-22 ₃ relative to one another, so as to adjust the fit of the helmet 10. Each of the locks 61, 63 ₁, 63 ₂ is movable by the user between a locked position, in which it engages a lock-engaging part of the helmet 10 to prevent adjacent ones of the shell members 22 ₁-22 ₃ from moving relative to one another, and an unlocked position, in which it is disengaged from the lock-engaging part of the helmet 10 to allow the adjacent ones of the shell members 22 ₁-22 ₃ to move relative to one another so as to adjust the fit of the helmet 10.

More particularly, in this embodiment, the lock 61 is movable by the user between its locked position, in which it engages a lock-engaging part 45 associated with the rear shell member 22 ₃ to prevent the top shell member 22 ₂ and the rear shell member 22 ₃ from moving relative to one another, and its unlocked position, in which it is disengaged from the lock-engaging part 45 associated with the rear shell member 22 ₃ to allow the top shell member 22 ₂ and the rear shell member 22 ₃ to move relative to one another. When the lock 61 is in its unlocked position, the user can manually move the top shell member 22 ₂ and the rear shell member 22 ₃ relative to one another by pushing or pulling on at least one of the top shell member 22 ₂ and the rear shell member 22 ₃. While the top shell member 22 ₂ and the rear shell member 22 ₃ are moving relative to one another, the domed surface of the upper rear portion 30 of the rear shell member 22 ₃ interacts with the rearmost portions of the lateral portions 25, 27 of the front shell member 22 ₁ such that a distance D between the rearmost portions of the lateral portions 25, 27 of the front shell member 22 ₁ may vary to adjust the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10. More particularly, the distance D between the rearmost portions of the lateral portions 25, 27 of the front shell member 22 ₁:

-   -   a) increases when the domed surface of the upper rear portion 30         is pushed outwardly towards the rearmost portions of the lateral         portions 25, 27, thereby increasing the lateral dimension D_(TS)         of the outer shell 12 and/or the lateral dimension D_(TC) of the         cavity 13 of the helmet 10; and     -   b) decreases when the domed surface of the upper rear portion 30         is retracted inwardly towards the front portion 23 of the front         shell member 22 ₁.

In this embodiment, the lock 61 resides on the rear shell member 22 ₃ and is pivotable relative to the rear shell member 22 ₃ and the top shell member 22 ₂ between its locked position and its unlocked position. More particularly, in this embodiment, the lock 61 comprises a pivotable handle 72 that is manually operable by the user to move the lock 61 from its locked position to its unlocked position and vice versa. Also, in this embodiment, the lock 61 comprises a cam 70. The handle 72 is mounted on a cam post 74 extending through an opening 80 (e.g. a slot) in the rear shell member 22 ₃. The cam post 74 is attached to a cam plate 76 located beneath the rear shell member 22 ₃. The cam plate 76 can be implemented in any suitable way. For instance, in this embodiment, a rearmost portion of the top shell member 22 ₂ forms the cam plate 76 itself (i.e. the cam plate 76 is integrally part of the top shell member 22 ₂). In other embodiments, the cam plate 76 may be a separate part attached (e.g., fastened or bonded) to an end of the cam post 74. In such embodiments, the cam plate 76 is located inwardly relative to the rearmost portion of the top shell member 22 ₂ (i.e. the cam post 74 extends through an opening 82 in the rearmost portion of the top shell member 22 ₂, and the rearmost portion of the top shell member 22 ₂ is sandwiched between the cam plate 76 and an inner surface of the rear shell member 22 ₃).

In this embodiment, the lock 61 also comprises a plurality of locking projections 66 ₁, 66 ₂ configured to be received in a locking void 65 of the lock-engaging part 45 of the helmet 10 when the lock 61 is in the locked position, as will be discussed later. The locking projections 66 ₁, 66 ₂ of the lock 61 may be viewed as locking teeth disposed side-by-side. In other embodiments, there may be more locking projections or a single locking projection such as the locking projections 66 ₁, 66 ₂.

With continued reference to FIGS. 17 and 18 , in this embodiment, the lock-engaging part comprises a plurality of connectors 78 ₁, 78 ₂ movable relative to one another and interconnecting the lateral side portions 25, 27 of the front shell member 22 ₁. In this embodiment, the connectors 78 ₁, 78 ₂ are elongated, such that each of the connectors 78 ₁, 78 ₂ constitutes a strap. The connectors 78 ₁, 78 ₂ are configured such that they overlap each other. Each elongated connector 78 ₁, 78 ₂ includes an opening 84 (e.g. a slot) extending longitudinally along part of a length of the elongated connector 78 ₁, 78 ₂, and interacts with the lateral adjustment subsystem 44, as will be discussed later.

In this embodiment, the locking void 65 of the lock-engaging part 45 is part of the rear shell member 22 ₃ for receiving the locking projections 66 ₁, 66 ₂ of the lock 61 when the lock 61 is in the locked position. More particularly, in this embodiment, the locking void 65 of the lock-engaging part 45 includes a plurality of apertures 67 ₁-67 _(a) disposed longitudinally on both sides of the opening 80 in the rear shell member 22 ₃. In other embodiments, the locking void 65 can be implemented in other ways. For instance, instead of having pairs of apertures disposed longitudinally on both sides of the opening 80 in the rear shell member 22 ₃, the locking void 65 may include a plurality of slots intersecting the opening 80 of the rear shell member 22 ₃ for receiving the locking projections 66 ₁, 66 ₂ of the lock 61 when the lock 61 is in the locked position.

In this example, the elongated connectors 78 ₁, 78 ₂ interact with the lateral adjustment subsystem 44. More particularly, the cam post 74 extends through the opening 84 of each of the elongated connectors 78 ₁, 78 ₂ that are overlapping and the opening 80 of the rear shell member 22 ₃, and thus moves within the openings 80, 84 when the elongated connectors 78 ₁, 78 ₂ move relative to the rear shell member 22 ₃ and/or the top shell member 22 ₂. The elongated connectors 78 ₁, 78 ₂ extend between the cam plate 76, which is attached to an end of the cam post 74, and an inner surface 17 of the outer shell 12 (e.g. the elongated connectors 78 ₁, 78 ₂ are sandwiched between the cam plate 76 and the inner surface 17 of the rear shell member 22 ₃ or the top shell member 22 ₂ of the helmet).

The handle 72 of the lock 61 pivots between the unlocked position, wherein it extends away from the outer surface 19 of the rear shell member 22 ₃, and the locked position, wherein it extends adjacent to the outer surface 19 of the rear shell member 22 ₃. When in the unlocked position, the handle 72 urges the cam post 74 towards the interior of the helmet, hence pushing the cam plate 76 away from the elongated connectors 78 ₁, 78 ₂ and releasing the elongated connectors 78 ₁, 78 ₂ to allow movement of the elongated connectors 78 ₁, 78 ₂ relative to the cam plate 76. Also, in this position, the locking projection 66 ₁, 66 ₂ of the lock 61 is outside of the locking void 65 of the lock-engaging part 45 of the helmet 10. When in the locked position, the handle 72 urges the cam post 74 toward the exterior of the helmet 10 and pulls the cam plate 76 against the elongated connectors 78 ₁, 78 ₂, thereby applying sufficient amount of pressure on the elongated connectors 78 ₁, 78 ₂ against the inner surface 17 of the rear shell member 22 ₃ (or on an intermediary component such as a shim between the elongated connectors 78 ₁, 78 ₂ and the inner surface 17 of the rear shell member 22 ₃, for instance) to prevent the elongated connectors 78 ₁, 78 ₂ from moving (i.e. sliding) relative to the cam plate 76 and the rear shell member 22 ₃. Also, the locking projection 66 ₁, 66 ₂ of the lock 61 is received in the locking void 65 of the lock-engaging part 45. This may allow even more retention force of the lock 61 on the lock-engaging part 45. In this position, the lock 61 is in the locked position and movement between the cam plate 76 (i.e. in this case implemented by the rearmost portion of the top shell member 22 ₂), the elongated connectors 78 ₁, 78 ₂ and the rear shell member 22 ₃ is prevented, and thus the adjustment of the lateral dimension D_(TS) of the outer shell 12 and/or the lateral dimension D_(TC) of the cavity 13 of the helmet 10 is prevented.

Also, in this embodiment, each of the locks 63 ₁, 63 ₂ is movable by the user between its locked position, in which it engages a lock-engaging part 47 associated with a given one of the lateral portions 33, 35 of the rear shell member 22 ₃ to prevent an adjacent one of the lateral portions 25, 27 of the front shell member 22 ₁ and the given one of the lateral portions 33, 35 of rear shell member 22 ₃ from moving relative to one another, and its unlocked position, in which it is disengaged from the lock-engaging part 47 associated with the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ to allow the adjacent one of the lateral portions 25, 27 of the front shell member 22 ₁ and the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ to move relative to one another. When each of the locks 63 ₁, 63 ₂ is in its unlocked position, the user can manually move the front shell member 22 ₁ and the rear shell member 22 ₃ relative to one another by pushing or pulling on at least one of the front shell member 22 ₁ and the rear shell member 22 ₃ and thus the longitudinal dimension Des of the outer shell 12 and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 can be adjusted.

In this embodiment, each of the locks 63 ₁, 63 ₂ resides on a given one of the lateral portions 25, 27 of the front shell member 22 ₁ and is associated with a given one of the lateral portions 33, 35 of the rear shell member 22 ₃ as follows. In this example, each of the locks 63 ₁, 63 ₂ is implemented similarly to the lock 61 discussed above. Notably, each of the locks 63 ₁, 63 ₂ comprises a pivotable handle 92 that is manually operable by the user to move each of the locks 63 ₁, 63 ₂ from its locked position to its unlocked position and vice versa. Also, in this embodiment, each of the locks 63 ₁, 63 ₂ comprises a cam 90. The handle 92 is mounted on a cam post 94 extending through an opening 86 in the lateral portions 25, 27 of the front shell member 22 ₁ and through an opening 88 (e.g. slot) in the lateral portions 33, 35 of the rear shell member 22 ₃. The cam post 94 is attached to a backing member 96 located beneath the rear shell member 22 ₃. The backing member 96 can be implemented in any suitable way. For instance, in this embodiment, the backing member 96 is attached (e.g. fastened, bonded) to an end of the cam post 94. In this embodiment, the backing member 96 is located inwardly relative to the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ (i.e. the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ is sandwiched between the backing member 96 and the inner surface 17 of the given one of the lateral portions 25, 27 of the front shell member 22 ₁).

In this embodiment, each of the locks 63 ₁, 63 ₂ also comprises a plurality of locking projections 106 ₁, 106 ₂ configured to be received in a locking void 105 of the lock-engaging part 47 of the helmet 10 when the locks 63 ₁, 63 ₂ are in the locked position, as will be discussed later. The locking projections 106 ₁, 106 ₂ of the locks 63 ₁, 63 ₂ may be viewed as locking teeth disposed side-by-side. In other embodiments, there may be more locking projections or a single locking projection such as the locking projections 106 ₁, 106 ₂.

In this embodiment, the lock-engaging part 47 comprises a locking void 105 on each of the lateral portions 33, 35 of the rear shell member 22 ₃ in overlapping regions of the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃ for receiving the locking projections 106 ₁, 106 ₂ of the locks 63 ₁, 63 ₂ when the locks 63 ₁, 63 ₂ are in the locked position. In this embodiment, the locking void 105 of the lock-engaging part 47 includes a plurality of apertures 107 ₁-107 _(a) disposed longitudinally on both sides of the opening 88 in the lateral portions 33, 35 of the rear shell member 22 ₃. In other embodiments, the locking void 105 can be implemented in other ways. For instance, instead of having pairs of apertures disposed longitudinally on both sides of the opening 88 in lateral portions 33, 35 of the rear shell member 22 ₃, the locking void 105 may include a plurality of slots intersecting the opening 88 of the lateral portions 33, 35 of the rear shell member 22 ₃ for receiving the locking projections 106 ₁, 106 ₂ of the locks 63 ₁, 63 ₂ when the locks 63 ₁, 63 ₂ are in the locked position.

The handle 92 of each of the locks 63 ₁, 63 ₂ pivots between the unlocked position, wherein it extends away from an outer surface 19 of the front shell member 22 ₁ of the outer shell 12, and the locked position, wherein it extends adjacent to the outer surface 19 of the front shell member 22 ₁ of the outer shell 12. When in the locked position, the handle 92 of each of the locks 63 ₁, 63 ₂ urges the cam post 94 toward the exterior of the helmet 10 and pulls the backing member 96 against a given one of the lateral portions 33, 35 of the rear shell member 22 ₃, thereby building pressure between the overlapping regions of the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃. Also, in this position, the locking projections 106 ₁, 106 ₂ of each of the locks 63 ₁, 63 ₂ extend in an opening 89 in a given one of the lateral portions 25, 27 of the front shell member 22 ₁ and received in the locking void 105 of the lock-engaging part 47. As such, the locks 63 ₁, 63 ₂ are in the locked position and prevent the given ones of the lateral portions 25, 27 of the front shell member 22 ₁ and the given ones of the lateral portions 33, 35 of the rear shell member 22 ₃ from moving relative to one another, and thus the adjustment of the longitudinal dimension Des of the outer shell 12 and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 is prevented.

When the handle 92 of each of the locks 63 ₁, 63 ₂ is in the unlocked position, the locking projections 106 ₁, 106 ₂ of each of the locks 63 ₁, 63 ₂ are outside of the locking void 105 of the lock-engaging part 47. Also, the pressure between the overlapping regions of the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃ is released, hence relative movement between the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃ is allowed and thus the longitudinal dimension Des of the outer shell 12 and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 can be adjusted.

In some variants, the locks 61, 63 ₁, 63 ₂ and the lock-engaging parts 45, 47 may be implemented in other ways. For instance, as shown in FIGS. 42 to 45 , the locking projections 66 ₁, 66 ₂, 106 ₁, 106 ₂ of the locks 61, 63 ₁, 63 ₂ may be omitted, such that only pressure applied by the locks 61′, 63 ₁′, 63 ₂′ may suffice to prevent adjacent ones of the shell members 22 ₁-22 ₃ from moving relative to one another when the locks 61′, 63 ₁′, 63 ₂′ are in the locked position. Also, in some variants, the locks 61, 63 ₁, 63 ₂ may comprise more than one cam post. In such case, some modifications to the shell members would be envisioned to accommodate the additional cam post(s), but the locks 61, 63 ₁, 63 ₂ would function essentially the same way as discussed above.

FIGS. 46 to 49 show another example of implementation of the longitudinal adjustment subsystem 42 and features thereof. In this example of implementation, the actuators 162 ₁, 162 ₂ the longitudinal adjustment subsystem 42, which in this example is denoted 42′, comprises locks 63 ₁′, 63 ₂′, which in this example are denoted 163 ₁, 163 ₂, that function essentially the same way as discussed above. In this example, each of the locks 163 ₁, 163 ₂ comprises a pivotable handle 192 and a cam 190. The handle 192 of each of the locks 163 ₁, 163 ₂ is mounted on a cam post 194 extending through the opening 86 in the lateral portions 25, 27 of the front shell member 22 ₁ and through the opening 88 (e.g. slot) in the lateral portions 33, 35 of the rear shell member 22 ₃. The cam post 194 is attached to a backing member 196 located beneath the rear shell member 22 ₃. In this example, each of the backing member 196 comprises a series of locking projections 198 _(1-p) that are configured to engage in its locked position a lock-engaging part 147 of the helmet 10 when the locks 163 ₁, 163 ₂ are in the locked position.

In this example, the lock-engaging part 147 comprises a locking void 200, in this case a series of recesses, on each of the lateral portions 33, 35 of the rear shell member 22 ₃ in overlapping regions of the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃ for receiving the locking projections 198 ₁-198 _(b) of the backing member 196 when the locks 163 ₁, 163 ₂ are in the locked position.

When in the locked position, the handle 192 of each of the locks 163 ₁, 163 ₂ urges the cam post 194 towards the exterior of the helmet 10 and pulls the backing member 196 against a given one of the lateral portions 33, 35 of the rear shell member 22 ₃, thereby building pressure between the overlapping regions of the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ and the adjacent one of the lateral portions 25, 27 of the front shell member 22 ₁ and engaging the projections 198 ₁-198 _(b) of the backing member 196 with the locking void 200 on the given one of the lateral portions 33, 35 of the rear shell member 22 ₃. As such, the locks 163 ₁, 163 ₂ are in the locked position and prevent the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ and the adjacent one of the lateral portions 25, 27 of the front shell member 22 ₁ from moving relative to one another, and thus the adjustment of the longitudinal dimension Des of the outer shell 12 and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 is prevented.

FIGS. 50 to 54 show yet another example of implementation of the longitudinal adjustment subsystem 42 and features thereof. In this example of implementation, the actuators 262 ₁, 262 ₂ of the longitudinal adjustment subsystem 42, which in this example is denoted 42″, functions similarly to the actuators 162 ₁, 162 ₂ of the longitudinal adjustment subsystem 42′ discussed above, but for the differences discussed below.

In this example, each of the locks 263 ₁, 263 ₂ comprises a pivotable handle 292 and a cam 290. The handle 292 of each of the locks 263 ₁, 263 ₂ is mounted on the cam post 294 extending through the opening 86 in the lateral portions 25, 27 of the front shell member 22 ₁ and through the opening 88 (e.g. slot) in the lateral portions 33, 35 of the rear shell member 22 ₃. The cam post 294 is attached to a backing member 296 located beneath the rear shell member 22 ₃. Contrary to the example of implementation discussed above, the backing member 296 is free (i.e. without) of locking projections. Each backing member 296 is configured to frictionally engage the lateral portions 33, 35 of the rear shell member 22 ₃ when the locks 263 ₁, 263 ₂ are in the locked position, as discussed later.

In this example, the helmet 10 still comprises a lock-engaging part 47. More particularly, in this example, the lock-engaging part 47, which in this example is denoted 247, is located in overlapping regions of the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃. The lock-engaging part 47 comprises a series of projections 249 ₁-249 _(p) and recesses 251 ₁-251 _(r) formed on a given one of the lateral portions 25, 27 of the front shell member 22 ₁ and on an adjacent one of the lateral portions 33, 35 of the rear shell member 22 ₃. The series of locking projections 249 ₁-249 _(p) and recesses 251 ₁-251 _(r) of the given one of the lateral portions 25, 27 of the front shell member 22 ₁ and the adjacent one of the lateral portions 33, 35 of the rear shell member 22 ₃ are configured to register with each other when the locks 263 ₁, 263 ₂ are in the locked position.

When in the locked position, the pivotable handle 292 of each of the locks 263 ₁, 263 ₂ urges the cam post 294 towards the exterior of the helmet 10 and pulls the backing member 296 against, and thus frictionally engages, the given one of the lateral portions 33, 35 of the rear shell member 22 ₃, thereby building pressure between the overlapping regions of the lateral portions 25, 27 of the front shell member 22 ₁ and the lateral portions 33, 35 of the rear shell member 22 ₃. Additionally, in the locked position, the series of locking projections 249 ₁-249 _(p) and recesses 251 ₁-251 _(r) of the given one of the lateral portions 25, 27 of the front shell member 22 ₁ and the adjacent one of the lateral portions 33, 35 of the rear shell member 22 ₃ register with one another. This may create even more retention force between the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ and the adjacent one of the lateral portions 25, 27 of the front shell member 22 ₁ and better prevent relative movement between each other. That is, the locks 263 ₁, 263 ₂ are in the locked position and prevent the given one of the lateral portions 33, 35 of the rear shell member 22 ₃ and the adjacent one of the lateral portions 25, 27 of the front shell member 22 ₁ from moving relative to one another, and thus the adjustment of the longitudinal dimension Des of the outer shell 12 and/or the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 is prevented.

In some examples of implementation, the lateral adjustment subsystem 44 may be implemented similarly to the longitudinal adjustment subsystem 42′ or 42″ discussed above to allow and prevent the shell members 22 ₁-22 ₃ from moving one relative to the other, thereby allowing or preventing the adjustment of the lateral dimension D_(TS) of the outer shell 12 and/or the lateral dimension D_(TC) of the cavity 13 of the helmet 10.

In this embodiment, the helmet 10 comprises an occipital pad mechanism 300 comprising an occipital pad 310 that is configured to engage the occipital region OR of the user's head 11. The occipital pad 340 is configured to be biased away from the inner surface 17 of the outer shell 12 and towards the occipital region OR of the user's head 11 and manually adjustable relative to the outer shell 12 to adjust how it engages the occipital region OR of the user's head 11.

In this example of implementation, as shown in FIGS. 55 to 62 , the occipital pad mechanism 300 comprises a pad support 320 supporting the occipital pad 310 and mounted to the outer shell 12 to bias the occipital pad 310 away from the inner surface 17 of the rear shell member 22 ₃ of the outer shell 12 and towards the occipital region of the user's head 11 and to allow manual adjustment of a position of the occipital pad 310 relative to the outer shell 12. In this case, biasing of the occipital pad 310 away from the inner surface 17 of the outer shell 12 and towards the occipital region of the user's head 11 and manual adjustability of the position of the occipital pad 310 relative to the outer shell 12 are independent from one another.

More particularly, in this embodiment, the occipital pad 310 comprises a shock-absorbing material 150. The shock-absorbing material 150 may include any suitable materials, such as expanded polypropylene (EPP) or expanded polyethylene (EPE) or polypropylene foam or polyethylene foam having two different densities. The shock-absorbing material 150 may include any suitable materials stated above (or a combination of those materials) with respect to the shock-absorbing material 50.

The occipital pad 310 may include one or more shock-absorbing material 150 (e.g. different layers of materials). The shock-absorbing material 150 of the occipital pad 310 may include expanded polypropylene (EPP) or expanded polyethylene (EPE) or polypropylene foam or polyethylene foam having two different densities, or any other suitable materials as discussed above with respect to the inner padding 15. For instance, in this embodiment, the occipital pad 310 comprises a first material M1 and a second material M2 denser than the first material M1. In this embodiment, the first material M1 and the second material M2 are different foams with different density and/or stiffness. This may provide greater comfort for the user and/or better fit of the occipital pad 310 on the occipital region OR of the user's head 11.

The pad support 320 defines an inner portion 322 to which the occipital pad 310 is mounted. For example, in this embodiment, the inner portion 321 comprises a transversal base wall 323, a central wall 324 projecting upwardly from the base wall 323 and left and right walls 325, 326 projecting upwardly from the base wall 323 and disposed on both sides of the central wall 324. A rear surface 312 of the occipital pad 310 comprises depressions corresponding to the base, central, left and right walls 323, 324, 325, 326 for registering with the inner portion 322 of the pad support 320. The occipital pad 310 may be secured to the inner portion 322 of the pad support 320 by fastening and/or stitching and/or bonding and/or overmolding the occipital pad 310 onto the inner portion 322. Alternatively, the inner portion 322 of the pad support 320 may simply define a single wall for receiving the occipital pad 310 that can be secured to the support pad 320 the same way as discussed above. In another example, the inner portion 322 may be attached to the occipital pad 310 by virtue of being integral, and therefore continuous, with the occipital pad 310.

The pad support 320 also comprises a biasing member 330 between the rear shell member 22 ₃ and the occipital pad 310, the biasing member 330 having a portion that abuts the inner surface 17 of the rear shell member 22 ₃ of the outer shell 12 such that the pad support 320 and the occipital pad 310 are movable between a first position wherein the pad support 320 is biased away from the inner surface 17 of the rear shell member 22 ₃ of the outer shell 12 and towards the occipital region OR of the user's head 11, and a second position when the user puts on the helmet 10 wherein the pad support 320 and the occipital pad 310 are deflected towards the inner surface 17 of the rear shell member 22 ₃ of the outer shell 12 while the pad support 320 and the occipital pad 310 maintain pressure on the occipital region OR of the user's head. The biasing member 330 may be made of a resilient material (e.g. resilient plastic or metallic strips). The resilient/spring-like effect of the biasing member 330 may help for better accommodating different user's head shape and/or providing a better fit of the helmet 10 on the user's head 11.

In this embodiment, the biasing member 330 comprises left and right end biasing components 332, 333 and left and right middle biasing components 334, 335, each of the biasing components 332, 333, 334, 335 extending rearwardly towards the inner surface 17 of the rear shell member 22 ₃ of the outer shell 12 along an acute angle θ with respect to the inner portion 322 of the pad support 320, and having a distal end portion abutting the inner surface 17 such that the pad support 320 and the occipital pad 310 are movable between the first position and the second position while the occipital pad 310 is biased away from the inner surface 17 of the rear shell member 22 ₃ of the outer shell 12 and towards the occipital region OR of the user's head 11 (as discussed above). In other embodiments, the biasing member may comprise more or less biasing components. Yet in other embodiments, the biasing member may be configured differently or rely on additional components to provide resilient/spring-like effect of the occipital pad 310 towards the occipital region OR of the user's head 11.

As discussed above, the occipital pad 310 is manually adjustable relative to the outer shell 12. More particularly, the occipital pad 310 is adjustable relative to the outer shell 12 in a heightwise direction of the helmet 10. To that end, the pad support 320 is interconnected with a supporting frame 340 via connectors 350 ₁, 350 ₂. The supporting frame 340 is attached (e.g. welded, fastened, bonded) to the outer shell 12. In this embodiment, each connector 350 ₁, 350 ₂ includes a female connecting member 352 (e.g. a slot) of the pad support 320 that receives a male connecting member 354 (e.g. a post or protrusion) of the supporting frame 340 to allow the occipital pad 310 to be moved vertically relative to the supporting frame 340 for adjusting its position. Each connector 350 ₁, 350 ₂ also includes a lock 357, which in this case comprises recesses 358 of the pad support 320 and projections 359 of the supporting frame 340 that engage one another for locking the occipital pad 310 in relation to the supporting frame 340.

The occipital pad mechanism 300 can be implemented in other suitable ways. For instance, the occipital pad mechanism may comprise more than one occipital pad (e.g. multi-pieces occipital pad), or more than one pad support and supporting frame. In some cases, the occipital pad mechanism can be omitted from the helmet 10, such that the occipital pad 310 may not move relative to the rear shell member 22 ₃.

FIGS. 71 to 82 show yet another example of implementation of the outer shell 12, which in this example is denoted 12′, and the longitudinal adjustment subsystem 42 and the lateral adjustment subsystem 44 of the helmet 10. In this example, the longitudinal adjustment subsystem 42 and the lateral adjustment subsystem 44 operate similarly to that of other embodiments discussed above, but for some differences discussed below. The configuration of the lateral adjustment subsystem 44, which in this example is denoted 44′″, and the shell members 22 ₁, 22 ₂, 22 ₃, which in this example are denoted 22 ₁′, 22 ₂′, 22 ₃′, allow for a better interconnection between the shell members 22 ₁, 22 ₂, 22 ₃ and help in guiding the movement of the shell members 22 ₁, 22 ₂, 22 ₃ during the adjustment of their relative position.

In this example, components of the lateral adjustment subsystem 44 are configured to guide the movement of portions of shell members, in this case the top shell member 22 ₂ and the front shell member 22 ₁, while their relative position is adjusted. More particularly, in this example, the top shell member 22 ₂ comprises lateral extensions 422 ₁, 422 ₂ that extend transversally to the longitudinal axis 51 of the helmet 10. These lateral extensions 422 ₁, 422 ₂ are configured to interact with the lateral side portions 25, 27 of the front shell member 22 ₁ and components of the lateral adjustment subsystem 44 as discussed below. This improves the overall structural integrity of the outer shell 12 while at the same time allowing relative movement between respective shell members 22 ₁, 22 ₂, and 22 ₃ during the adjustment of the helmet 10.

More particularly, the lock-engaging part 45, which in this example is denoted 45′, of the lateral adjustment subsystem 44 comprises a plurality of connectors 78 ₁, 78 ₂, which are denoted 78 ₁′, 78 ₂′, movable relative to one another and interconnecting the lateral side portions 25, 27 of the front shell member 22 ₁. Each one of the connectors 78 ₁, 78 ₂ implements a guide portion 480 configured to overlap a given one of the lateral extension 422 ₁, 422 ₂ of the top shell member 22 ₂ so as to guide the movement of the given one of the lateral extension 422 ₁, 422 ₂ and maintain them close to the lateral side portions 25, 27 of the front shell member 22 ₁ while the relative position of the shell members is adjusted. That is, each one of the lateral extension 422 ₁, 422 ₂ of the top shell member 22 ₂ engages the guide portion 480 of one of the connectors 78 ₁, 78 ₂ and moves relative to that connector 78 ₁, 78 ₂ while the front shell member 22 ₁ and the top shell member 22 ₂ are moved relative to one another. The interaction between the guide portion 480 of each one of the connectors 78 ₁, 78 ₂ and a given one of the lateral extensions 422 ₁, 422 ₂ of the top shell member 22 ₂ may help to better connect the top shell member 22 ₂ to the front shell member 22 ₁, notably to ensure that the top shell member 22 ₂ and the front shell member 22 ₁ remain structurally rigid, i.e. attached together such as to provide structural integrity to the rigid outer shell 12 (i.e. such that the shell members do not distance from each other or substantially move relative to each other when they are locked in place and intended to remain still relative from each other) while at the same time allowing relative movement of the front shell member 22 ₁ and the top shell member 22 ₂ during the adjustment of the helmet 10.

In this example, the connectors 78 ₁, 78 ₂ are elongated and each constitutes a strap and are configured such that they overlap each other. Each connector 78 ₁, 78 ₂ is connected at one or more locations to a respective one of the lateral side portions 25, 27 of the front shell member 22 ₁. In this example, the connectors 78 ₁, 78 ₂ are connected to the lateral side portions 25, 27 of the front shell member 22 ₁ by high-frequency (i.e. ultrasonic) welding. This may allow reducing the number of separate components and fasteners on the helmet 10, thereby contributing to the reduction of the overall weight of the helmet 10. In other cases, the connectors 78 ₁, 78 ₂ may also be connected to the front shell member 22 ₁ in any other suitable ways, including with fasteners and/or adhesives.

Also, with reference to FIG. 75 , connector guides 481, 483 are attached to the inner surface 17 of the outer shell 12. Each connector guide 481, 483 defines an aperture in which one of the connectors 78 ₁, 78 ₂ is engaged. Each one of the connector guides 481, 483 are configured to guide a respective one of the connectors 78 ₁, 78 ₂ and to maintain it close to the inner surface 17 of the outer shell 12 while the shell members 22 ₁, 22 ₂, 22 ₃ move relative to each other.

In this example, the lateral adjustment subsystem 44 functions generally the same way as the lateral adjustment subsystem 44″ discussed above and shown in FIGS. 50 to 54 . In particular, the lateral adjustment subsystem 44 in this example of implementation also has an actuator 60, which in this example is denoted 60′, with a lock 61, which in this example is denoted 461, similar to the lock 61′ and functions essentially the same way as discussed above. In this example, the lock 61 resides in a recess 424 formed in the rear shell member 22 ₃ such that it may recede in the recess 424 while being in the locked position.

In this embodiment, the lock 61 is movable by the user between its locked position, in which it engages the lock-engaging part 45 to prevent the lateral side portions 25, 27 of the front shell member 22 ₁ and the top shell member 22 ₂ from moving relative to one another, and its unlocked position, in which it is disengaged from the lock-engaging part 45 to allow the lateral side portions 25, 27 of the front shell member 22 ₁ and the top shell member 22 ₂ to move relative to one another. When the lock 61 is in its unlocked position, the user can manually move the lateral side portions 25, 27 of the front shell member 22 ₁ towards and away from the top shell member 22 ₂ relative to one another by pushing or pulling on at least one of the lateral side portions 25, 27 of the front shell member 22 ₁ towards and away from each other. While the lateral side portions 25, 27 of the front shell member 22 ₁ and the top shell member 22 ₂ are moving relative to one another, a distance between the rearmost portions of the lateral side portions 25, 27 of the front shell member 22 ₁ may vary to adjust the lateral dimension D_(TS) of the outer shell 12 and the lateral dimension D_(TC) of the cavity 13 of the helmet 10.

More particularly, in this example, the lock-engaging part 45 comprises a series of projections and recesses forming an indentation 500 disposed on each one of the connectors 78 ₁, 78 ₂, on opposing surfaces 485, 487 of the top shell member 22 ₂, and on an inner surface of the rear shell member 22 ₃, where the connectors 78 ₁, 78 ₂, a rearmost portion of the top shell member 22 ₂ and the rear shell member 22 ₃ overlap. The indentation 500 on each of the aforementioned surfaces is configured to register with the indentation 500 disposed on an adjacent one of one of the connectors 78 ₁, 78 ₂, on the rearmost portion of the top shell member 22 ₂ or on the rear shell member 22 ₃ when the lock 61 of the longitudinal adjustment subsystem 42 is in the locked position, thereby mechanically engaging the indentation 500 of the connectors 78 ₁, 78 ₂, of the rearmost portion of the top shell member 22 ₂ and of the rear shell member 22 ₃ respectively in the overlapping regions thereof. The presence of the indentation 500 on each one of these components where they overlap may create even more retention force and may better prevent relative movement therebetween when they are locked in position using the lateral adjustment subsystem 44 of this example of implementation.

Yet in this example of implementation, the longitudinal adjustment subsystem 42, which in this example is denoted 42′″, functions generally the same way as the longitudinal adjustment subsystem 42″ discussed above and shown in FIGS. 50 to 54 to allow and prevent the lateral side portions 25, 27 of the front shell member 22 ₁ and the rear shell member 22 ₃ from moving one relative to the other. For instance, in this example of implementation, the longitudinal adjustment subsystem 42 comprises actuators 62 ₁, 62 ₂, that comprise locks 63 ₁, 63 ₂, which in this example are denoted 463 ₁, 463 ₂. Also, in this example, the lock-engaging part 47, which in this example is denoted 47′, comprises a series of projections and recesses forming an indentation 502 similar to the indentation 500 of the lock-engaging part 45′ discussed above, formed on a given one of the lateral portions 25, 27 of the front shell member 22 ₁ and on an adjacent one of the lateral portions 33, 35 of the rear shell member 22 ₃. The indentation 502 on the given one of the lateral side portions 25, 27 of the front shell member 22 ₁ and the adjacent one of the lateral portions 33, 35 of the rear shell member 22 ₃ are configured to register with each other when the locks 63 ₁, 63 ₂ are in the locked position. When the locks 63 ₁, 63 ₂ are in their unlocked position, the user can manually adjust the longitudinal dimension Des of the outer shell 12 and the longitudinal dimension D_(LC) of the cavity 13 of the helmet 10 by pushing or pulling on the rear shell member 22 ₃.

Also, with additional reference to FIGS. 71 to 76 , each one of the locks 63 ₁, 63 ₂ in this example of implementation resides in a recess 426 formed in the lateral side portions 25, 27 of the front shell member 22 ₁ such that each one of the locks 63 ₁, 63 ₂ may recede in its respective recess 426 while being in the locked position. This may help to prevent accidental actuation of the locks 63 ₁, 63 ₂ by the user or by an object that may come in contact with the helmet (e.g. puck, stick, or other equipment) during use (e.g. playing hockey).

FIGS. 65 to 70 show another embodiment of the inner padding 15 of the helmet 10, in which at least part of the inner padding 15 is self-adjustable to conform to at least part of the user's head 11 when the helmet 10 is donned. This helps the helmet 10 to better fit on the user's head 11 solely by putting on the helmet 10.

In this embodiment, respective ones of the pads 36 ₁-36 _(N), namely the pads 36 ₁, 36 ₂, are self-adjustable pads that adjust themselves relative to the outer shell 12 and/or other ones of the pads 36 ₁-36 _(N) when the helmet 10 is donned in order to conform to regions 41 ₁, 41 ₂ of the user's head 11 that contact the self-adjustable pads 36 ₁, 36 ₂.

In this example, the self-adjustable pads 36 ₁, 36 ₂ are respectively front and rear self-adjustable pads mounted to the front shell member 22 ₁ and the rear shell member 22 ₃, so that the regions 41 ₁, 41 ₂ of the user's head 11 are respectively front and rear regions FR, RR of the user's head 11. Also, in this example, the self-adjustable pads 36 ₁, 36 ₂ respectively overlie and are affixed to underlying ones of the ones of the pads 36 ₁-36 _(N), namely the pads 36 ₃, 36 ₄.

More particularly, in this embodiment, each self-adjustable pad 36 _(i) comprises an inner side 504 for contacting that region 41 _(i) of the user's head 11 that it is configured to engage and an outer side 506 for facing away from the user's head 11. The inner side 504 of the self-adjustable pad 36 _(i) is concave to define a concavity 508 towards the user's head 11. The inner side 504 of the self-adjustable pad 36 _(i) may be concave by being at least partly curved and/or at least partly straight (i.e., having one or more curved parts and/or one or more straight parts) such that the concavity 508 may be at least partly curved and/or at least partly straight (i.e., have one or more curved parts and/or one or more straight parts).

The concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) is configured such that the self-adjustable pad 36 _(i) deflects when the helmet 10 is donned. This deflection of the self-adjustable pad 36 _(i) allows it to better engage the user's head 11. For example, in this embodiment, the self-adjustable pad 36 _(i) is configured such that a radius of curvature R_(p) of the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) increases when the self-adjustable pad 36 _(i) engages the region 41 _(i) of the user's head 11 as the helmet 10 is donned. The radius of curvature R_(p) of the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) can be taken in a curved part of the concavity 508 or from an imaginary circle tangent to two adjacent straight parts of the concavity 508 in embodiments where such straight parts are present. For instance, in some embodiments, the radius of curvature R_(p) of the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) may increase by at least 15%, in some cases at least 25% and in some cases at least 35% when the self-adjustable pad 36 _(i) engages the region 41 _(i) of the user's head 11 as the helmet 10 is donned. For example, in some embodiments, the radius of curvature R_(p) at rest (e.g. when the helmet is not donned) of the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) may be approximately 85 mm (approx. 3.35 inches) and a periphery of the inner side 504 of the self-adjustable pad 36 _(i) may be displaceable outwardly by approximately 4 mm (approx. 0.157 inch) to bring the radius of curvature R_(p) to approximately 107.5 mm (approx. 4.21 inches) so that it increases by 26.4% when the helmet is donned.

In this embodiment, the radius of curvature R_(p) of the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) is smaller than a radius of curvature R_(h) of a convexity C_(h) of the region 41 _(i) of the user's head 11. Thus, when the helmet 10 is donned, the convexity C_(h) of the region 41 _(i) of the user's head 11 forces the radius of curvature R_(p) of the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i) to increase.

In this example of implementation, the self-adjustable pad 36 _(i) is configured to be compressed to conform to the region 41 _(i) of the user's head 11 when the helmet 10 is donned. Pressure applied by the user's head 11 compresses the self-adjustable pad 36 _(i) so as to increase the radius of curvature R_(p) of the concavity 508 of its inner side 504.

The self-adjustable pad 36 _(i) may have any suitable shape. In this embodiment, the self-adjustable pad 36 _(i) comprises a plurality of padding parts 67 ₁-67 ₃ that are arranged to define the concavity 508 of the inner side 504 of the self-adjustable pad 36 _(i). In this example, the padding parts 67 ₁-67 ₃ of the self-adjustable pad 36 _(i) are padding “lobes” that intersect centrally of the self-adjustable pad 36 _(i).

In this embodiment, the self-adjustable pad 36 _(i) comprises a plurality of padding layers 57 ₁, 57 ₂ that include materials M₁, M₂ different from one another. More particularly, in this embodiment, each of the padding lobes 67 ₁-67 ₃ of the self-adjustable pad 36 _(i) includes a portion of the padding layer 57 ₁ and a portion of the padding layer 57 ₂. In this case, the portion of the padding layer 57 ₁ of each of the padding lobes 67 ₁-67 ₃ is aligned with and overlies the portion of the padding layer 57 ₂ of that padding lobe. In this example, the portion of the padding layer 57 ₁ of each of the padding lobes 67 ₁-67 ₃ includes a recess 509 on a backside thereof that receives the portion of the padding layer 57 ₂ of that padding lobe.

The materials M₁, M₂ of the padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i) may differ in one or more properties such as density, stiffness, resilience, etc.

For example, in this embodiment, the materials M₁, M₂ differ in density. More particularly, in this embodiment, a density of the material M₁ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₁ is less than a density of the material M₂ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₂. This may help to provide shock absorption and comfort for the player's head. For instance, in some embodiments, the density of the material M₁ may be no more than 80%, in some cases no more than 50%, in some cases no more than 20%, and in some cases an even lesser fraction of the density of the material M₂.

Each of the density of the material M₁ and the density of the material M₂ may have any suitable value. For instance, in some embodiments, the density of the material M₁ may be between 1.5 lb/ft³ (0.02 g/cm 3) and 9.5 lb/ft³ (0.15 g/cm 3) and the density of the material M₂ may be between 8 lb/ft³ (0.128 g/cm 3) and 13 lb/ft³ (0.21 g/cm 3). More particularly, in some cases, the density of the material M₁ may be no more than 9.5 lb/ft³ (0.15 g/cm 3), in some cases no more than 7 lb/ft³ (0.11 g/cm 3) and no more than 2.5 lb/ft³ (0.04 g/cm 3), and/or the density of the material M₂ may be no more than 13 lb/ft³ (0.21 g/cm 3), in some cases no more than 11 lb/ft³ (0.18 g/cm 3), and in some cases no more than 9 lb/ft³ (0.14 g/cm 3), and in some cases even less.

The materials M₁, M₂ of the padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i) may differ in one or more other properties in addition to or instead of density.

As another example, in some embodiments, a resilience of the material M₁ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₁ may be less than a resilience of the material M₂ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₂. For instance, in some embodiments, the resilience of the material M₁ may be no more than 60%, in some cases no more than 40%, in some cases no more than 20%, and in some cases an even less fraction of the resilience of the material M₂ according to ASTM D2632-01 which measures resilience by vertical rebound. Alternatively, in other embodiments, the resilience of the material M₁ may be greater than the resilience of the material M₂. Each of the resilience of the material M₁ and the resilience of the material M₂ may have any suitable value.

As another example, in some embodiments, an elongation at break of the material M₁ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₁ may be greater than an elongation at break of the material M₂ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₂. For instance, in some embodiments, the elongation at break of the material M₁ may be at least 110%, in some cases at least 130%, and in some cases at least 150% of the elongation at break of the material M₂ according to ASTM D-638 or ASTM D-412, and in some cases even more.

As another example, in some embodiments, a hardness (e.g., Shore 00 hardness) of the material M₁ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₁ may be less than a hardness of the material M₂ making up at least a majority, in this case an entirety, of the portion of the padding layer 57 ₂. For instance, in some embodiments, on a Shore 00 hardness scale, a ratio of the hardness of the material M₁ over the hardness of the material M₂ may be no more than 0.9, in some cases no more than 0.6, in some cases no more than 0.4, and in some cases an even lesser ratio. In some cases, the hardness may be evaluated according to ASTM D2240. For example, in some cases, the Shore 00 hardness of the material M₁ may be approximately between 35 and 50, and/or the Shore 00 hardness of the material M₂ may be approximately between 40 and 60. More particularly, in some cases, the Shore 00 hardness of the material M₁ may be no more than 50, in some cases no more than 40, in some cases no more than 35, and/or the Shore 00 hardness of the material M₂ may be no more than 60, in some cases no more than 50, in some cases no more than 40. Alternatively, in other embodiments, the hardness of the material M₁ may be greater than the hardness of the material M₂. For instance, in some cases, the Shore 00 hardness of the material M₁ may be approximately 85, and the Shore 00 hardness of the material M₂ may be in the range discussed above.

In this example, the materials M₁, M₂ of the padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i) are respectively thermoformable polymeric foam (e.g. elastomeric ethylene-vinyl acetate foam) and polyurethane foam (e.g., PORON XRD foam commercialized by Rogers Corporation, or any other suitable polyurethane foam). The materials M₁, M₂ may include any other suitable foam in other embodiments (e.g., polyvinyl chloride (PVC) foam, vinyl nitrile (VN) foam, polyethylene (PE) foam, ethylene-vinyl acetate (EVA) foam, polypropylene (PP) foam, etc.).

The padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i) may be affixed to one another in any suitable way. In this embodiment, the padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i) are adhesively bonded to one another. More particularly, in this embodiment, the portion of the padding layer 57 ₁ of each of the padding lobes 67 ₁-67 ₃ is adhesively bonded to the portion of the padding layer 57 ₂ of that padding lobe.

In this embodiment, the self-adjustable pad 36 _(i) is also affixed to that underlying pad 36 _(i) that it overlies. More particularly, in this embodiment, the self-adjustable pad 36 _(i) is adhesively bonded to the underlying pad 36 _(i). In this case, a central part 510 of the self-adjustable pad 36 _(i) between the padding lobes 67 ₁-67 ₃ of the self-adjustable pad 36 _(i) is adhesively bonded to the underlying pad 36 _(i).

In this example of implementation, a material M₃ of the underlying pad 36 _(i) is different from the materials M₁, M₂ of the padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i). The material M₃ of the underlying pad 36 _(i) and the materials M₁, M₂ of the padding layers 57 ₁, 57 ₂ of the self-adjustable pad 36 _(i) differ in one or more properties such as density, stiffness, resilience, etc. In this example, the material M₃ of the underlying pad 36 _(i) is expanded microspheres (e.g., Expancel™ microspheres commercialized by Akzo Nobel). The material M₃ may be other suitable materials in other embodiments.

In this embodiment, a central one of the pads 36 ₁-36 _(N), namely the pad 36 ₅, is configured to contact the top region TR of the user's head 11 and affixed to the self-adjustable pads 36 ₁, 36 ₂.

More particularly, in this embodiment, the central pad 36 ₅ is thin, extends for a majority of the length L of the helmet 10 and a majority of the width W of the helmet 10, and provides impact protection when the helmet 10 is impacted. For example, in this embodiment, the central pad 36 ₅ comprises foam (e.g., elastomeric EVA foam or any other suitable foam).

In this example, the central pad 36 ₅ generally conforms to the contour of adjacent ones of the pads 36 ₁-36 _(N) and interconnects the front and rear self-adjustable pads 36 ₁, 36 ₂ and other adjacent ones of the pads 36 ₁-36 _(N) that conform to the lateral side regions LS, RS of the user's head 11. The central pad 36 ₅ includes spaced apart segments extending from the top portion 24 of the top shell member 22 ₂ towards the front portion 23 of the front shell member 22 ₁ and towards the lower rear portion 37 of the rear shell member 22 ₃. In this example, the spaced apart segments of the central pad 36 ₅ are connected, in this case bonded, to adjacent ones of the pads 36 ₁-36 _(N).

In this example, the central pad 36 ₅ facilitates adjustment of the helmet 10 by the adjustment system 40. More particularly, in this example, the central pad 36 ₅ is elastically deformable (e.g., stretchable) when the shells members 22 ₁, 22 ₂, 22 ₃ are moved relative to one another by operating the adjustment system 40. This may allow the central pad 36 ₅ to keep properly protecting and providing comfort to the top region TR of the user's head 11 (e.g., instead of leaving gaps that could otherwise appear when the shells members 22 ₁, 22 ₂, 22 ₃ are moved away from one another). Also, in this example, the central pad 36 ₅ includes a plurality of voids (e.g. recess, opening, a combination of recesses and openings) that may help to facilitate deforming (e.g. stretching) of the central pad 36 ₅ when the shell members 22 ₁, 22 ₂, 22 ₃ are moved relative to one another by operating the adjustment system 40.

In other variants of the self-adjustable pad 36 _(i), the portion of the padding layer 57 ₁ of each of the padding lobes 67 ₁-67 ₃ of the self-adjustable pad 36 _(i) is spaced from and movable relative to, including towards and away from, the portion of the padding layer 57 ₂ of that padding lobe. Notably, in such variants, the portion of the padding layer 57 ₁ of each of the padding lobes 67 ₁-67 ₃ of the self-adjustable pad 36 _(i) is movable towards the portion of the padding layer 57 ₂ of that padding lobe when the helmet 10 is donned, and movable away from the portion of the padding layer 57 ₂ of that padding lobe when the helmet 10 is doffed. In such variants, only the central part 510 of the padding layer 57 ₁ between the padding lobes 67 ₁-67 ₃ of the self-adjustable pad 36 _(i) is adhesively bonded to the underlying pad 36 _(i).

Also, in some variants, other ones of the pads 36 ₁-36 _(N) can be self-adjustable pads in addition to or instead of the front and rear self-adjustable pads 36 ₁, 36 ₂. For instance, in some cases, respective ones of the pads 36 ₁-36 _(N) conforming to the lateral side regions LS, RS of the user's head 11 can also be self-adjustable pads just as the front and rear self-adjustable pads 36 ₁, 36 ₂.

Any feature of any embodiment discussed herein may be combined with any feature of any other embodiment discussed herein in some examples of implementation.

Although in embodiments considered above the helmet 10 is a hockey helmet for protecting the head of a hockey player, in other embodiments, a helmet constructed using principles described herein in respect of the helmet 10 may be another type of sport helmet. For instance, a helmet constructed using principles described herein in respect of the helmet 10 may be for protecting a head of a player of another type of contact sport (sometimes referred to as “full-contact sport” or “collision sport”) in which there are significant impact forces on the player due to player-to-player and/or player-to-object contact. For example, in some embodiments, a helmet constructed using principles described herein in respect of the helmet 10 may be a lacrosse helmet for protecting a head of a lacrosse player. As another example, in some embodiments, a helmet constructed using principles described herein in respect of the helmet 10 may be a football helmet for protecting a head of a football player. As another example, in some embodiments, a helmet constructed using principles described herein in respect of the helmet 10 may be a baseball helmet for protecting a head of a baseball player (e.g., a batter or catcher). Furthermore, a helmet constructed using principles described herein in respect of the helmet 10 may be for protecting a head of a user involved in a sport other than a contact sport (e.g., bicycling, skiing, snowboarding, horseback riding or another equestrian activity, etc.).

Also, while in the embodiments considered above the helmet 10 is a sport helmet, a helmet constructed using principles described herein in respect of the helmet 10 may be used in an activity other than sport in which protection against head injury is desired. For example, in some embodiments, a helmet constructed using principles described herein in respect of the helmet 10 may be a motorcycle helmet for protecting a head of a user riding a motorcycle. As another example, in some embodiments, a helmet constructed using principles described herein in respect of the helmet 10 may be an industrial or military helmet for protecting a head of a user in an industrial or military application.

Although various embodiments and examples have been presented, this was for purposes of describing, but this is not limiting. Various modifications and enhancements will become apparent to those of ordinary skill in the art. 

1.-77. (canceled)
 78. A helmet for protecting a head of a user, the helmet comprising: a) an outer shell; and b) inner padding disposed within the outer shell, the inner padding comprising a plurality of self-adjustable pads configured to self-adjust when the helmet is donned in order to conform to regions of the user's head that contact the self-adjustable pads, each self-adjustable pad comprising an inner side configured to contact a respective one of the regions of the user's head, each self-adjustable pad comprising a plurality of padding lobes that are arranged to define a concavity of the inner side of the self-adjustable pad towards the user's head.
 79. (canceled)
 80. The helmet of claim 78, wherein the concavity of the inner side of the self-adjustable pad is configured such that the self-adjustable pad deflects when the helmet is donned.
 81. The helmet of claim 78, wherein a radius of curvature of the concavity of the inner side of the self-adjustable pad is configured to increase when the self-adjustable pad engages the respective one of the regions of the user's head as the helmet is donned.
 82. The helmet of claim 81, wherein the radius of curvature of the concavity of the inner side of the self-adjustable pad is configured to be smaller than a radius of curvature of a convexity of the respective one of the regions of the user's head.
 83. The helmet of claim 81, wherein the self-adjustable pad is configured to be compressed to conform to the respective one of the regions of the user's head when the helmet is donned.
 84. (canceled)
 85. The helmet of claim 81, wherein each self-adjustable pad comprises a plurality of padding layers that include materials different from one another.
 86. The helmet of claim 78, wherein the self-adjustable pad comprises a plurality of padding layers that include materials different from one another, and each of the padding lobes of the self-adjustable pad includes a portion of a first one of the padding layers and a portion of a second one of the padding layers.
 87. The helmet of claim 78, wherein the outer shell comprises a plurality of shell members movable relative to one another to adjust a fit of the helmet on the user's head, and respective ones of the self-adjustable pads are mounted to respective ones of the shell members.
 88. The helmet of claim 78, wherein the inner padding comprises a plurality of underlying pads and the self-adjustable pads respectively overlie and are affixed to the underlying pads.
 89. The helmet of claim 78, wherein the inner padding comprises a central pad configured to contact a top region of the user's head and affixed to the self-adjustable pads.
 90. The helmet of claim 89, wherein the central pad comprises a plurality of segments spaced apart from one another.
 91. The helmet of claim 89, wherein the central pad is resiliently stretchable.
 92. The helmet of claim 89, wherein the central pad comprises a plurality of voids.
 93. The helmet of claim 92, wherein the voids include openings.
 94. The helmet of claim 92, wherein the voids include recesses.
 95. The helmet of claim 89, comprising an adjustment system configured to adjust a fit of the helmet on the user's head, wherein the central pad is configured to accommodate adjustment of the fit of the helmet on the user's head when operating the adjustment system.
 96. The helmet of claim 95, wherein the outer shell comprises a plurality of shell members, wherein the adjustment system is operable to move respective ones of the shell members relative to one another to adjust the fit of the helmet on the user's head, and wherein the adjustment system comprises a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the outer shell of the helmet and a lateral adjustment subsystem configured to adjust a lateral dimension of outer shell of the helmet; and the longitudinal adjustment subsystem and the lateral adjustment subsystem are operable independently from one another to adjust the longitudinal dimension of the outer shell of the helmet and the lateral dimension of the outer shell of the helmet independently from one another over at least part of a range of adjustability of the longitudinal dimension of the outer shell of the helmet and at least part of a range of adjustability of the lateral dimension of the outer shell of the helmet.
 97. A helmet for protecting a head of a user, the helmet comprising: a) an outer shell; and b) inner padding disposed within the outer shell, the inner padding comprising a self-adjustable pad configured to self-adjust when the helmet is donned in order to conform to a region of the user's head that contacts the self-adjustable pad, the self-adjustable pad comprising an inner side configured to contact the region of the user's head, the inner side of the self-adjustable pad being concave to define a concavity towards the user's head, a radius of curvature of the concavity of the inner side of the self-adjustable pad being configured to increase when the self-adjustable pad engages the region of the user's head as the helmet is donned.
 98. The helmet of claim 97, wherein the self-adjustable pad comprises a plurality of padding lobes that are arranged to define the concavity of the inner side of the self-adjustable pad towards the user's head, wherein a periphery of the inner side of the self-adjustable pad is displaceable outwardly when the self-adjustable pad engages the region of the user's head as the helmet is donned.
 99. The helmet of claim 98, wherein the plurality of padding lobes intersect centrally of the self-adjustable pad.
 100. The helmet of claim 97, wherein the outer shell comprises a plurality of shell members movable relative to one another, the helmet further comprising an adjustment system operable to move respective ones of the shell members relative to one another to adjust a fit of the helmet on the user's head, the adjustment system comprising: a longitudinal adjustment subsystem configured to adjust a longitudinal dimension of the outer shell in a longitudinal direction of the helmet; and a lateral adjustment subsystem configured to adjust a lateral dimension of the outer shell in a lateral direction of the helmet. 